Pharmaceutical & Medical Devices Consulting

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Manufacturing Excellence for a Healthier World.

To improve profitability and manage growth, TBM’s pharmaceutical and medical devices experts are helping companies transform their operations by adopting innovative business processes and broadening their focus on best practices beyond R&D. In a world that demands immediate access to the latest drug therapies and vaccines, speed-to-market and high-quality go hand in hand. Well-designed and executed business processes can deliver high quality and short lead times between production and product shipment.

Optimizing Process Quality and Efficiency

Efficiently monitor process quality through effective batch record design and execution, increase capacity with rapid changeovers, streamlined line clearance, ramp-up improvements, and scrap reduction. Ensure regulatory compliance by resolving CAPAs and other minor findings effectively while reducing direct labor and material costs.

Integrating Acquisitions to Maximize Value and Capacity

Efficiently integrate new acquisitions to drive Enterprise Value rapidly and effectively. Help identify bottlenecks and install new equipment within existing lines or plan & implement additional capacity as needed to meet increasing demand while avoiding unnecessary capital expenditures.

Building a World-Class Maintenance Strategy

Achieve optimized performance and return-on-assets by maximizing machine uptime, improving equipment flexibility, and increasing yield with improvements in OEE and Total Productive Maintenance (TPM). Building a World-Class Maintenance Department involves more than just routine checkups. It demands a strategic blend of predictive and preventive maintenance methodologies.

Improving Product Availability and Support Services

Ensuring product availability through improved On-Time-In-Full (OTIF) performance requires a comprehensive strategy that extends beyond the production floor. A key component of this strategy involves enhancing planning and scheduling processes to optimize every stage of the supply chain.

Driving Action and Quality with Key Metrics

Develop effective metrics by area from the shop floor to the executive level that drives action and accountability. Engage and empower employees to take action, improve quality, and foster a problem-solving culture through the development and training of personnel.

Enhancing Packaging Efficiency and Quality through Optimization

The optimization of packaging, printing, and labeling processes involves a comprehensive strategy aimed at minimizing costs, enhancing product quality, and improving overall yield by optimizing changeovers, reducing defects, improving yield, reducing external rejects, reducing reclaim/regrind, and reducing energy consumption.

Learn more about our Packaging Optimization Solutions →